China wholesaler Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley with Good quality

Product Description

Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley 

Product Description

The drum is the main component that transmits power. It is divided into 3 types according to their load-carrying capacity: light, medium and heavy.
Light: Bearing aperture 80-100mm, the shaft and hub are single-width plate welded cylinder structure connected by single key.
Medium: Bearing aperture 120-180mm, the shaft and hub are expansion sleeve connection.
Heavy: Bearing aperture 200-220mm, the shaft and hub are expansion sleeve connection, and the drum body is cast-welded structure.
Conveyor pulley stays at 2 ends of belt machine. The pulley can be divided into 2 categories: Driving pulley and averting pulley, driving pulley is the main part for transmitting the power and there are 2 kinds of pulley sets: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CHINAMFG rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.

Technical Parameters

Driving Pulley (rubber surface)
Belt Width  Standard Diameter of Pulley 
500 mm 500mm
650 mm 500mm,630 mm
800 mm 500mm,630mm,800mm,1000mm,1250mm,1400 mm
1000 mm 630mm,800mm,1000mm,1250mm,1400 mm
1200 mm 630mm,800mm,1000mm,1250mm,1400 mm
1400 mm 630mm,800mm,1000mm,1250mm,1400 mm
1600 mm 630mm,800mm,1000mm,1250mm,1400 mm
1800 mm 630mm,800mm,1000mm,1250mm,1400 mm
2000 mm 800mm,1000mm,1250mm,1400 mm
2200 mm 1000mm,1250mm,1400 mm
2400 mm 1000mm,1250mm,1400 mm

 

Bend Pulley (smooth surface & rubber surface)
Belt Width Standard Diameter of Pulley (mm)
500 mm 250,315,400,500
650 mm 250,315,400,500,630
800 mm 25,031,540,050,063,000,000,000,000
1000 mm 250,315,400,500,630,000,000,000,000,000
1200 mm 250,315,400,500,630,000,000,000,000,000
1400 mm 315,400,500,630,800,000,000,000,000
1600 mm 400,500,630,800,100,000,000,000
1800 mm 400,500,630,800,100,000,000,000
2000 mm 500,630,800,100,012,000,000
2200 mm 630,800,100,012,501,000
2400 mm 800,100,012,501,400

 

Pulley Standard
Brand SPD
Specification SPD-CP-0001
Certificate ISO/BV/SGS
Standard CEMA/JIS/DIN/Australia
Application Coal mining industry, cement, steel, harbour etc.
Place of Origin HangZhou City , ZheJiang  Province , China
Material Feature Water, Wear, Dust resistance
Supply capacity 80pcs/month
Management system ISO 9001:2008,ISO 14001:2004,GB/T 28001-2001

Project Performance

Main Equipment & Facilitys

Industry products research and manufacture. Over 70 designers are responsible for the research and development of professional port handling systems, vessels, steel structures, and modular house businesses. Port handling system mainly involves belt and pipe conveyor systems, stackers, rollers, pulleys and other parts. Shipping products include types of tugboats, product oil tankers, oil spill disposal ships and other offshore oilfield service ships; marine leveling barges, dredgers, and other engineering vessels. We have also designed and rebuilt the first offshore mariculture platform in China, several recreational platforms and other marine fishery equipment.

New building materials processing business. The main products include color-coated sheets for home appliances and building construction, precision stamping parts. The new building materials products of RPIC is the PUR sandwich panel, rock wool sandwich panel. At the same time, RPIC has designed a variety of prefabricated houses, which can be widely used for vacation and camping housing, urban construction housing, make-shift housing, medical, exhibition, and other temporary housing fields.

Steel structure and equipment manufacturing. With the annual production capacity of steel structure for about 100,000 tons, RPIC’s business markets involve the equipment steel structure, public infrastructure, bridge steel structure, space steel structure and so on. We have successively undertaken projects of Ore Wharf belt Conveyor System in HangZhou Port and the HUANENG Power Plant Belt Conveyor Engineering, accumulating to more than 200 million square CHINAMFG of industrial workshop construction. 

 Maintenance of ship and mechanical & electrical equipment. RPIC has over 30 years’ experience in port equipment operation and maintenance. RPIC is the only enterprise specialized in port handling system and equipment maintenance business in HangZhou city and has successfully repaired and transformed CHINAMFG research ships, dredgers, floating dry dock, tugboat, and other types of ships.

FAQ

Q1:Can you send samples?

A:Of course, we can provide customers with free samples but customer should pay the courier fee.

Q2:What product information do I need to provide?

A:Please kindly provide the grade, width, thickness, surface treatment requirement  and quantities you need to purchase.

Q3:What is your terms of payment ?

A: 30% T/T in advance ,balance before shipment or 100% LC at sight.

Q4.Do you provide customer made Products service?

A: Yes,if you have your own design , we can produce according to your specification and drawing.

Q5:How long does your delivery time take?

A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.

Q6: How many countries you already exported to?

A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam,  and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble.

Q7:Can I go to your factory to visit?

A:Of course, we welcome customers from all over the world to visit our factory.

Q8:Does the product have quality inspection before loading?

A:Of course, all our products are strictly tested for quality before packaging,  customers can appoint third parties to inspect the products before loading too.

Q9:How to pack the products?

A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during CHINAMFG transportation.

Q10:What is your working time?

A:In general, our online service time is ZheJiang time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.

 

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Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

heavy duty pulley

How do heavy-duty pulleys contribute to efficient material handling in warehouses?

Heavy-duty pulleys play a significant role in facilitating efficient material handling operations in warehouses. These robust components are designed to handle large loads and provide mechanical advantage, enabling smooth and controlled movement of materials. Here’s a detailed explanation of how heavy-duty pulleys contribute to efficient material handling in warehouses:

  • Lifting and Lowering: Heavy-duty pulleys are used in conjunction with lifting mechanisms such as cranes or hoists to facilitate the vertical movement of materials. By incorporating pulleys into the lifting system, operators can easily raise or lower heavy loads with minimal effort. The mechanical advantage provided by the pulleys reduces the amount of force required, allowing for efficient lifting and lowering operations.
  • Horizontal Movement: Heavy-duty pulleys are integrated into systems that enable horizontal movement of materials within the warehouse. For example, overhead cranes utilize pulleys to traverse along tracks or runways, allowing for efficient transportation of goods across different areas of the warehouse. Pulleys provide smooth and controlled movement, ensuring that materials can be easily relocated or transferred between storage locations or production areas.
  • Load Distribution: In warehouses, heavy-duty pulleys help distribute the weight of loads evenly, enabling efficient material handling. By incorporating multiple pulleys and properly balancing the load, the weight is distributed across the lifting mechanism, minimizing strain and reducing the risk of equipment damage. This ensures that materials can be safely lifted and moved without exceeding weight capacities or causing undue stress on the equipment.
  • Reduction of Manual Effort: Heavy-duty pulleys significantly reduce the amount of manual effort required for material handling tasks. By utilizing mechanical advantage, pulleys allow operators to move heavy loads with ease, minimizing physical strain and fatigue. This not only improves worker productivity but also reduces the risk of injuries associated with manual lifting and handling of heavy materials.
  • Smooth and Controlled Movement: Heavy-duty pulleys are designed to provide smooth and controlled movement during material handling operations. The pulley system helps to eliminate jerky or unstable movements, ensuring that materials can be transported or positioned accurately. This precision in movement enables efficient workflow, reduces the risk of product damage, and improves overall operational efficiency in the warehouse.
  • Flexibility and Versatility: Heavy-duty pulleys offer flexibility and versatility in material handling operations. They can be integrated into various types of equipment and systems, including conveyor systems, cranes, and hoists. This adaptability allows warehouses to customize their material handling processes according to specific requirements, optimizing efficiency and maximizing the use of available space.
  • Reliability and Durability: Heavy-duty pulleys are built to withstand the demanding environment of warehouses. They are constructed from high-quality materials and designed to handle heavy loads and repetitive use. The durability and reliability of heavy-duty pulleys ensure that they can consistently perform in the rigorous conditions of material handling operations, contributing to uninterrupted workflow and minimizing downtime.

Overall, heavy-duty pulleys are essential components in warehouses that contribute to efficient material handling. They enable smooth lifting and lowering of materials, facilitate horizontal movement, distribute loads evenly, reduce manual effort, provide precise control, offer flexibility, and exhibit reliability. By incorporating heavy-duty pulleys into material handling systems, warehouses can optimize their operations, improve productivity, and enhance overall efficiency in handling a wide range of materials and products.

heavy duty pulley

How are heavy-duty pulleys used in mining and quarrying operations?

Heavy-duty pulleys play a crucial role in mining and quarrying operations, where they are utilized in various applications to facilitate efficient material handling and extraction processes. These robust components are designed to withstand the demanding conditions of mining and quarrying environments and contribute to the productivity and safety of these operations. Here’s a detailed explanation of how heavy-duty pulleys are used in mining and quarrying operations:

  • Conveyor Systems: Heavy-duty pulleys are integral components of conveyor systems in mining and quarrying operations. They are used to support and guide conveyor belts, enabling the transportation of bulk materials such as ore, coal, gravel, or aggregates. These pulleys provide the driving force for the belts, facilitating the continuous movement of materials along the conveyor line. Heavy-duty pulleys ensure smooth operation, efficient material transfer, and reliable performance of conveyor systems in rugged mining and quarrying environments.
  • Hoisting Systems: In underground mining operations, heavy-duty pulleys are employed in hoisting systems to lift and lower heavy loads, including ore, equipment, or personnel. These pulleys are used in conjunction with hoists or winches to provide the necessary mechanical advantage for vertical material movement. Heavy-duty pulleys ensure the safe and controlled lifting and lowering of loads, contributing to the efficiency and productivity of mining operations.
  • Crushers and Screens: Heavy-duty pulleys are utilized in crushers and screens used in mining and quarrying operations. They are incorporated into the drive systems of crushers and screens to facilitate the movement and processing of raw materials. Pulleys help drive belts or other power transmission components, enabling the crushing, screening, and separation of materials such as stone, ore, or aggregates. These pulleys ensure the reliable and efficient operation of crushers and screens, contributing to the production of high-quality final products.
  • Dragline Systems: Heavy-duty pulleys are an essential part of dragline systems used in large-scale mining operations. Draglines are massive machines that excavate and remove overburden or ore in open-pit mines. Heavy-duty pulleys are incorporated into the dragline’s hoist system, enabling the lifting and movement of the dragline bucket or dragline chains. These pulleys provide the necessary mechanical advantage to handle the immense loads encountered in dragline operations, allowing for efficient material extraction.
  • Overhead Cranes: Heavy-duty pulleys are utilized in overhead crane systems in mining and quarrying operations. Overhead cranes are used for various tasks, including equipment maintenance, material handling, and transportation within the mining or quarrying site. Pulleys are integrated into the overhead crane’s lifting mechanisms, allowing for smooth and controlled movement of heavy loads. Heavy-duty pulleys ensure the safe and efficient operation of overhead cranes, contributing to the productivity and safety of mining and quarrying operations.
  • Dewatering Systems: Heavy-duty pulleys are employed in dewatering systems used in mining and quarrying operations. Dewatering is essential to remove excess water from mining pits, quarries, or processing areas. Pulleys are utilized in pumps or dewatering equipment, enabling the movement and transfer of water from the site. Heavy-duty pulleys ensure the reliable operation of dewatering systems, facilitating the extraction and management of water to maintain safe and productive working conditions.
  • Load Distribution: Heavy-duty pulleys are used in mining and quarrying operations to distribute the weight of loads evenly, ensuring safe and efficient material handling. By incorporating multiple pulleys and balancing the load, the weight is distributed across the lifting or conveying system, minimizing strain and reducing the risk of equipment damage. This load distribution feature of heavy-duty pulleys enables the safe and effective movement of materials, contributing to the overall efficiency of mining and quarrying operations.

Overall, heavy-duty pulleys are indispensable in mining and quarrying operations. They are utilized in conveyor systems, hoisting systems, crushers, screens, dragline systems, overhead cranes, dewatering systems, and load distribution applications. By providing reliable power transmission, smooth movement, and load handling capabilities, heavy-duty pulleys contribute to the productivity, safety, and efficiency of material handling and extraction processes in the mining and quarrying industry.

heavy duty pulley

How does the size and design of a heavy-duty pulley impact its load-bearing capacity?

The size and design of a heavy-duty pulley play a significant role in determining its load-bearing capacity. These factors directly influence the pulley’s ability to support and distribute the weight of heavy loads effectively. Here’s a detailed explanation of how the size and design of a heavy-duty pulley impact its load-bearing capacity:

Size:

The size of a heavy-duty pulley refers to the diameter of its sheave or wheel. In general, larger pulleys have a higher load-bearing capacity compared to smaller pulleys. This is because larger pulleys provide a larger contact area for the cable or rope, distributing the load over a greater surface area. The larger contact area reduces stress concentration on the cable or rope, minimizing the risk of premature wear or failure. Additionally, larger pulleys allow for a more gradual bend radius, which helps prevent excessive bending and fatigue of the cable or rope. Thus, a larger-sized pulley can handle heavier loads more effectively and safely.

Design:

The design of a heavy-duty pulley encompasses various aspects that impact its load-bearing capacity:

  • Sheave Diameter: The diameter of the sheave directly affects the mechanical advantage of the pulley system. A larger sheave diameter increases the mechanical advantage, allowing for easier lifting of heavy loads. This means that a heavy-duty pulley with a larger sheave diameter can handle heavier loads more efficiently.
  • Hub Construction: The hub of the pulley, which connects the sheave to the axle or shaft, should be designed to withstand the stresses induced by heavy loads. Heavy-duty pulleys often have reinforced hubs that can handle higher loads without deformation or failure. The hub design should provide sufficient strength and rigidity to ensure the stability and integrity of the pulley under load.
  • Bearing System: The bearing system of a heavy-duty pulley is crucial for smooth rotation and load distribution. High-quality bearings, such as sealed or shielded ball bearings, are commonly used in heavy-duty pulleys to minimize friction and ensure reliable operation under heavy loads. The bearing system should be designed to handle the anticipated loads and provide long-term durability and performance.
  • Material Strength: Heavy-duty pulleys are typically made from strong and durable materials such as steel or cast iron. The material strength is a critical factor in determining the load-bearing capacity of the pulley. A robust material construction ensures that the pulley can withstand the high loads without deformation or failure. Additionally, the material should have good resistance to wear, corrosion, and other environmental factors that may affect the pulley’s performance and longevity.
  • Structural Reinforcement: Heavy-duty pulleys often incorporate structural reinforcements to enhance their load-bearing capacity. This may include features such as thicker rims, additional ribs, or gussets that provide increased strength and rigidity. The structural reinforcement helps to distribute the load more evenly throughout the pulley, reducing stress concentration and improving overall load-bearing capacity.

In summary, the size and design of a heavy-duty pulley have a direct impact on its load-bearing capacity. Larger pulleys with larger sheave diameters provide a larger contact area and more gradual bend radius, allowing them to handle heavier loads more effectively. The design elements, such as hub construction, bearing system, material strength, and structural reinforcement, further contribute to the pulley’s load-bearing capacity by ensuring stability, durability, and even load distribution. When selecting a heavy-duty pulley, it is crucial to consider its size and design features to ensure it can handle the intended high-load tasks safely and efficiently.

China wholesaler Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley   with Good quality China wholesaler Customized Heavy Duty Gravity Motor Motorized Roller Belt Conveyor System Roller Rubber Lagging Drive Head Snub Bend Tail Conveyor Drum Pulley   with Good quality
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