China Standard Heavy Duty Conveyor Idler, Brackets, Conveyor Pulley for Bulk Material pulley attachments

Product Description

Heavy Duty  Conveyor Idler,Brackets, Conveyor Pulley for Bulk Material

1

 

1.Raw material control:
Suppliers are on continuous supervision and guidance,subcontracted parts should be 100%tested before implementation.
2.The inner product:
Strict implementation of processing route.Improving process guidance,refining on innerproduct.
3. Assermbly and completion of inspection:
In strict accordance with the assembling work instruction,strict inspection process for accuracyand performance of production.
4.Product acceptance:
Strict compliance with the acceptance criteria,a comprehensive review of the product to ensureproduct qualified.

1.)Pipe: seamless steel : it was precisely cut by using the flame cutting machine.

2.)The sleeve & disc :it was cut by using the laser cutter machine precisely.

 

3.)Shaft: We chose 45# round steel & sleeve and process the whole shaft so that it ensures shaft concentricity and reduction for the eccentric shaft force. It make sure the pulley move more stable

4.)Bearing set & bearing: high-quality bearing which is hot charging and bearing block are equipped inner bearing enlargement device, so the bearing can be easily pushed to the bearing position  and it avoids the bearing damage from the beating.

Testing for the pulley

We have the professional testing machine for the pulley.    We need make the eliminating inner stress treatments when the pulley’s withstand forces exceed 80KN and we will make the static  balance inspection when the belt speed exceeds 2.5m/s.  
And we laso make the Drum dynamic balance test for the pulley to confirm the good quality before sent to the customer.

Packing:
After all the goods tested then make the packing, then the goods put into the warehouse to wait to send to the customer
Our projects:
Exhitbition and the customer visiting~
We also attend many kinds of related exhibitations to know more our products for the customer. Such as Canton fair, buma fair andother minging fairs.
Our company and products get the customer approve and many customer vist us and make the orders for us.

Company certificate &honor
We have the ISO 9001 certification The products have gained various patents. For example: Trademarks, patents,ects.

After sale service
We provide the customer best after sale services, and we solve the problems any time.
 

1)Installation guide;

2)Provide drawings and instructions;

3)On-site guidance of dispatched engineers;

4)Product after sales:

The machine has a long warranty of 2 years ;

Roller warranty 50,000 hours.

The company introduction:
 HangZhou CHINAMFG conveying Machinery Co.,Ltd was founded in 2005.      
It’s registered capital is 11.68million CNY and It is private joint-stock enterprise. Our main products are cnoveyor roller,idler,frame, pulley,belt and belt conveyor system for TD75 ,DTII,DTIIA,CEMA ects.
we has large lathes, numerical control, double pressing machine, double welding machine, double boring lathe, milling machine, sawing machine and so on. The products have gained various patents. We can produce more than 1 thousand rollers and 10 pulleys per day.
We have the professionalQC dept. to keep the good quality before the goods sent out. The products are sold to Middle East,Africa ,Australia,Europe,Southeast Asia,Russia and some other countries and regions. We will Strengthen the inner management and improve our products’ quality constantly.We will offer the best products for customers from the beginning to the end.


FAQ

1.Q: Your bearing type and brand usually use? 
 A:Large ball bearing type deep ball bearing withSRB, and according to customer’s requirements. 

2.Q: How is your Payment Term? 
A: T/T or L/C. Another payment term we can also discuss. 

3.Q: Can you customize it? 
A: We support customization according to your request. 
 

 

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Material: Carbon Steel
Surface Treatment: Baking Paint
Motor Type: No Motor
Installation: Horizontal
Bearing: Self-Aligning Ball Bearings
Pulley Lagging Type: Heat/Thermal Vulcanized Rubber Casting, Rubber Lag
Customization:
Available

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Customized Request

heavy duty pulley

Can heavy-duty pulleys withstand extreme environmental conditions?

Heavy-duty pulleys are designed to withstand demanding operating conditions, including extreme environmental conditions. These pulleys are engineered with robust materials and construction to ensure their durability and reliability in challenging environments. Here’s a detailed explanation of how heavy-duty pulleys can withstand extreme environmental conditions:

  • Material Selection: Heavy-duty pulleys are typically manufactured using high-quality materials that offer excellent strength, corrosion resistance, and durability. Common materials used for heavy-duty pulleys include steel alloys, cast iron, or specialized alloys designed for specific environmental conditions. These materials provide the necessary mechanical properties to withstand extreme temperatures, moisture, and other environmental factors.
  • Corrosion Resistance: Heavy-duty pulleys are often coated or treated to enhance their corrosion resistance. Coatings such as galvanization, epoxy, or specialized corrosion-resistant paints are applied to protect the pulleys from moisture, chemicals, or other corrosive elements present in the environment. This corrosion resistance helps maintain the structural integrity of the pulleys, even in harsh and corrosive environments.
  • Sealed Bearings: The bearings used in heavy-duty pulleys are often designed to be sealed or equipped with protective seals to prevent the ingress of contaminants. Sealed bearings provide an additional layer of protection against dust, dirt, moisture, and other environmental elements that could compromise the performance and lifespan of the pulleys. This feature helps ensure smooth rotation and reduces the need for frequent maintenance or replacements.
  • Temperature Resistance: Heavy-duty pulleys are engineered to withstand a wide range of temperatures, including extreme heat or cold. The materials and design of the pulleys are selected to maintain their structural integrity and functionality under temperature variations. This allows the pulleys to operate reliably in environments such as foundries, steel mills, or cold storage facilities where extreme temperatures are present.
  • Protection Against Contaminants: Heavy-duty pulleys are designed to minimize the entry of contaminants such as dirt, dust, or debris that could affect their performance or cause premature wear. Pulley designs may include features such as covers, guards, or specialized seals to protect the internal components from environmental contaminants. This protection helps maintain the efficiency and longevity of the pulleys, even in environments with high levels of airborne particles.
  • Extreme Load Capacities: Heavy-duty pulleys are specifically engineered to handle heavy loads encountered in various industries. The design and construction of these pulleys incorporate safety factors to ensure that they can withstand the extreme forces exerted during lifting or material handling operations. This structural integrity allows heavy-duty pulleys to maintain their performance and reliability, even when subjected to high load capacities in challenging environmental conditions.

While heavy-duty pulleys are designed to withstand extreme environmental conditions, it is important to note that their performance and longevity can still be influenced by the severity and duration of the environmental factors. Regular inspections, maintenance, and adherence to manufacturer guidelines are essential to ensure optimal performance and longevity of heavy-duty pulleys, particularly in extreme environments. By choosing the appropriate materials, incorporating protective features, and following recommended maintenance practices, heavy-duty pulleys can reliably operate in a wide range of extreme environmental conditions.

heavy duty pulley

Can heavy-duty pulleys be part of large-scale manufacturing and assembly lines?

Yes, heavy-duty pulleys can indeed be a crucial component of large-scale manufacturing and assembly lines. These robust pulleys are specifically designed to meet the demanding requirements of industrial settings, where they play a vital role in facilitating the movement and handling of materials, components, and products. Here’s a detailed explanation of how heavy-duty pulleys can be part of large-scale manufacturing and assembly lines:

  • Conveyor Systems: Heavy-duty pulleys are commonly used in conveyor systems, which are fundamental to large-scale manufacturing and assembly lines. Pulleys serve as the driving force for conveyor belts, facilitating the smooth and continuous transportation of materials or products along the production line. These pulleys provide the necessary torque and traction to move heavy loads efficiently, ensuring the timely and reliable transfer of goods between different stages of the manufacturing or assembly process.
  • Material Handling: Heavy-duty pulleys play a critical role in material handling applications within large-scale manufacturing and assembly lines. They are incorporated into various lifting and moving systems, such as overhead cranes, hoists, or gantries. Pulleys help guide and support cables, ropes, or chains used for lifting and positioning heavy materials or components. By providing the necessary mechanical advantage, heavy-duty pulleys enable precise and controlled material handling, enhancing the efficiency and safety of manufacturing and assembly operations.
  • Assembly Line Transfers: Heavy-duty pulleys can be utilized for transferring components or products between different workstations along an assembly line. They are integrated into transfer systems that allow for smooth and controlled movement of items from one station to another. Pulleys assist in guiding, aligning, and ensuring the proper positioning of the transferred components or products. By incorporating heavy-duty pulleys into assembly line transfers, manufacturers can optimize workflow, minimize production bottlenecks, and improve overall productivity.
  • Tensioning and Tracking: Heavy-duty pulleys play a crucial role in maintaining proper tension and tracking of belts or ropes within manufacturing and assembly lines. They are used in tensioning systems to ensure optimal belt or rope tension, preventing slippage or misalignment. Pulleys with specialized tracking features help keep conveyor belts or ropes aligned and centered, minimizing the risk of material spillage, jams, or disruptions. By incorporating heavy-duty pulleys for tensioning and tracking, large-scale manufacturing and assembly lines can achieve consistent and reliable operation.
  • Automated Systems: Heavy-duty pulleys are often integrated into automated systems within large-scale manufacturing and assembly lines. These systems utilize pulleys as part of robotic arms, automated guided vehicles (AGVs), or other robotic mechanisms. Pulleys provide the necessary motion control and power transmission for the precise movement of robotic components, enhancing the speed, accuracy, and efficiency of automated processes. By incorporating heavy-duty pulleys into automated systems, manufacturers can achieve higher production rates and improved product quality.
  • Line Shaft Drives: Heavy-duty pulleys can be part of line shaft drives in large-scale manufacturing and assembly lines. Line shaft drives use a series of pulleys and shafts to transmit power throughout the production line. They enable multiple workstations to be powered by a single motor, reducing energy consumption and maintenance costs. Heavy-duty pulleys within line shaft drives contribute to the reliable distribution of power, ensuring synchronized operation and optimal performance of the manufacturing and assembly line.

In summary, heavy-duty pulleys have a significant role to play in large-scale manufacturing and assembly lines. They are utilized in conveyor systems, material handling applications, assembly line transfers, tensioning and tracking systems, automated systems, and line shaft drives. By providing reliable power transmission, controlled movement, and precise positioning, heavy-duty pulleys contribute to the efficiency, productivity, and overall success of large-scale manufacturing and assembly operations.

heavy duty pulley

Can you explain the components and design features of a heavy-duty pulley?

A heavy-duty pulley comprises several components and design features that contribute to its robustness, load-bearing capacity, and durability. These elements are specifically engineered to withstand the demands of heavy loads and challenging operating conditions. Here is a detailed explanation of the components and design features of a heavy-duty pulley:

  1. Sheaves: Sheaves, also known as pulley wheels, are the circular grooved components that the rope or cable wraps around. In a heavy-duty pulley, the sheaves are typically larger in diameter compared to standard pulleys. The larger sheaves provide a larger contact area for the rope or cable, distributing the load more effectively and reducing stress concentration. They also allow for the use of thicker and stronger ropes or cables, further enhancing the load-bearing capacity of the pulley.
  2. Bearings: Bearings are critical components that support the rotation of the sheaves. In heavy-duty pulleys, the bearings are designed to handle higher loads and provide smooth operation under heavy load conditions. They are often larger and more robust compared to bearings used in standard pulleys. Heavy-duty pulleys may incorporate sealed or shielded bearings to protect against contaminants and ensure reliable performance in harsh environments.
  3. Hubs: The hub is the central part of the pulley where the sheaves and bearings are mounted. In heavy-duty pulleys, the hubs are typically reinforced or made from high-strength materials to withstand the forces and stresses associated with heavy loads. The reinforced hubs enhance the structural integrity of the pulley, reducing the risk of deformation or failure under load.
  4. Construction Materials: Heavy-duty pulleys are constructed using materials that offer high strength and durability. Common materials include steel and cast iron, which provide excellent load-bearing capacity and resistance to wear and corrosion. These materials ensure that the pulley can withstand the demanding conditions encountered in lifting and material handling applications, making the pulley more reliable and long-lasting.
  5. Reinforced Structure: Heavy-duty pulleys often feature a reinforced structure to withstand the forces exerted by heavy loads. This can include thicker walls, additional bracing, or ribbing to enhance the strength and rigidity of the pulley. The reinforced structure helps distribute the load more evenly and reduces the risk of deformation or failure, ensuring the pulley can handle heavy loads safely.
  6. Protective Coatings: Heavy-duty pulleys may have protective coatings to enhance their resistance to wear, abrasion, and corrosion. These coatings can include powder coating, zinc plating, or other specialized coatings that provide an extra layer of protection. The protective coatings extend the lifespan of the pulley and improve its performance in challenging operating environments.
  7. Specialized Features: Depending on the specific application, heavy-duty pulleys may incorporate specialized features to optimize their performance. This can include sealed bearings for improved protection against contaminants, precision machining for smoother operation, or customized design elements to meet industry or application-specific requirements. These specialized features enhance the functionality and reliability of the pulley in its intended application.

In summary, the components and design features of a heavy-duty pulley include larger sheaves, robust bearings, reinforced hubs, high-strength construction materials, a reinforced structure, protective coatings, and specialized features. These elements work together to provide increased load-bearing capacity, durability, and reliability, making heavy-duty pulleys suitable for demanding lifting and material handling applications.

China Standard Heavy Duty Conveyor Idler, Brackets, Conveyor Pulley for Bulk Material   pulley attachments	China Standard Heavy Duty Conveyor Idler, Brackets, Conveyor Pulley for Bulk Material   pulley attachments
editor by CX