China Professional Heavy Duty Drive Drum Head Drum Belt Conveyor Idler System for Mining/Drum Pulley pulley system

Product Description

Product Description

Product Parameters

Parameter of conveyor drum pulley
Type Belt width Standard diameter Length(mm)
(mm) (mm)
Length of pulley depends on the width of conveyor belt 500 500 Length of pulley

depends on the

width of conveyor

belt

650 500~630
800 630~1000
1000 800~1150
1200 800~1150
1400 1000~1350
1600 1150~1600
1800 1150~1800
2000 1350~2000
2200 1600~2200
2400 1800~2400

 

Production Workshop

 

Application scenario

Our Advantages

 

FAQ

 

Q1.  When can I get the price?
Usually we quote within 24 hours after we get your inquiry.

Q2: Could design and drawing the pulley for our special usage?
A: Of course, our professional engineer could design and drawing for you ASAP.

Q3:How to install the Ceramic Pulley Lagging?
A:We have experience of installation for 20 years, and could supply guidance for you by video.

Q4: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock.  or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q5: Do you have foreign experience for Ceramic Pulley Lagging rubber sheet?
A: Yes, the ceramic lagging rubber sheet we manufactured have exported to Australia , South Africa , Brazil , etc.

Q6.  How does your factory of regarding quality control?
A: To make sure customer buy good quality material and service from us.  Before customer place order, we will send drawing to customer for approval.  Before shipment, our QC staff will check quality 1pc by 1pc. Quality is our culture. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Stainless Steel
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Samples:
US$ 70/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

heavy duty pulley

How are heavy-duty pulleys integrated into overhead crane systems?

Heavy-duty pulleys are integral components in overhead crane systems, playing a critical role in the safe and efficient lifting and movement of heavy loads. These pulleys are specifically designed and integrated into the crane system to handle the demanding requirements of overhead lifting. Here’s a detailed explanation of how heavy-duty pulleys are integrated into overhead crane systems:

Trolley and Bridge Systems:

The trolley and bridge systems in an overhead crane comprise the main structural components that support the lifting mechanism and facilitate horizontal movement. Heavy-duty pulleys are incorporated into these systems to enable smooth and controlled movement. The trolley system consists of a trolley frame that carries the hoist and moves along the bridge. Heavy-duty pulleys are mounted on the trolley frame, allowing the hoist to move horizontally along the bridge. Similarly, heavy-duty pulleys are integrated into the bridge system, enabling the bridge to traverse the length of the crane runway.

Hoisting Mechanism:

The hoisting mechanism is responsible for lifting and lowering the load in an overhead crane system. Heavy-duty pulleys are an essential part of the hoisting mechanism, supporting the load-bearing cables or chains. These pulleys are typically located at the top of the crane structure and guide the cables or chains as they raise and lower the load. Heavy-duty pulleys with large sheave diameters are used to minimize stress concentration on the cables or chains, ensuring safe and reliable lifting operations.

Wire Rope or Chain Path:

In overhead crane systems, heavy-duty pulleys are strategically positioned to guide the wire ropes or chains along the desired path. The pulleys are designed to minimize friction and wear on the lifting elements, ensuring smooth and efficient movement. Proper alignment and positioning of the pulleys help prevent the wire ropes or chains from becoming tangled or deviating from their designated path, promoting safe and reliable lifting operations.

Load Distribution and Balancing:

Heavy-duty pulleys aid in load distribution and balancing within an overhead crane system. The pulleys help distribute the weight of the load evenly across the lifting elements, minimizing stress concentration and ensuring safe lifting. By properly balancing the load, heavy-duty pulleys contribute to the stability and control of the crane system, preventing accidents and equipment damage.

Sheave Diameter and Bearing Systems:

The sheave diameter of heavy-duty pulleys in overhead crane systems is carefully selected to match the specific requirements of the application. The larger sheave diameter helps reduce the bending stress on the wire ropes or chains, enhancing their lifespan and reliability. Additionally, heavy-duty pulleys employ robust bearing systems, such as sealed ball bearings or roller bearings, to ensure smooth rotation and minimize friction during lifting operations.

Safety Features:

Heavy-duty pulleys integrated into overhead crane systems often incorporate safety features to enhance operational safety. These may include emergency stop mechanisms, overload protection systems, or monitoring devices that provide feedback on the load capacity and operating conditions. The inclusion of such safety features helps prevent accidents, equipment damage, and ensures compliance with safety regulations.

Overall, heavy-duty pulleys are integrated into overhead crane systems to facilitate smooth movement, support the hoisting mechanism, guide wire ropes or chains, distribute and balance the load, and enhance safety. Their robust construction, appropriate sheave diameter, and proper positioning contribute to the reliable and efficient operation of overhead cranes, enabling the lifting and movement of heavy loads in various industrial applications.

heavy duty pulley

What are some real-world examples of heavy-duty pulley systems used in heavy industries?

Heavy-duty pulley systems are extensively used in various heavy industries to facilitate the movement, lifting, and handling of heavy loads. These pulley systems are designed to withstand high loads, provide smooth operation, and ensure efficient material transportation. Here are some real-world examples of heavy-duty pulley systems used in heavy industries:

  • Mining Industry: In the mining industry, heavy-duty pulley systems are employed in conveyor belts that transport bulk materials such as coal, ore, gravel, and minerals. These systems enable the efficient movement of large volumes of materials over long distances, contributing to the productivity of mining operations. Heavy-duty pulley systems in mining are designed to handle the demanding conditions of underground or surface mines, including high loads, abrasive materials, and harsh environments.
  • Construction Industry: Heavy-duty pulley systems play a crucial role in construction sites for activities like hoisting building materials, lifting equipment, and transferring loads. Tower cranes, for example, utilize pulley systems to lift and maneuver heavy construction materials to various heights within a building structure. The pulley systems in tower cranes provide the required mechanical advantage to safely and efficiently lift loads, enabling construction projects to progress smoothly and effectively.
  • Steel Manufacturing Industry: Heavy-duty pulley systems are utilized in steel manufacturing plants for material handling and steel production processes. These systems are employed in conveyor belts that transport raw materials, such as iron ore and coal, to different stages of the steelmaking process. Additionally, pulley systems are used in overhead cranes and gantry cranes for moving and positioning heavy steel coils, ingots, and finished products within the manufacturing facility. Heavy-duty pulley systems are essential for maintaining the continuous flow of materials and ensuring efficient steel production.
  • Automotive Industry: The automotive industry relies on heavy-duty pulley systems for various manufacturing processes. Assembly lines in automotive plants employ pulley systems to transfer components between workstations, ensuring a smooth and coordinated production flow. Pulley systems are also used in overhead conveyors to transport vehicle bodies or parts through different stages of the assembly process. These pulley systems contribute to the efficient assembly and production of automobiles, improving productivity and reducing manual handling requirements.
  • Shipping and Port Industry: Heavy-duty pulley systems are extensively used in shipping ports for handling cargo containers. Container cranes, also known as ship-to-shore cranes, utilize pulley systems to hoist and move containers from ships to trucks or trains for transportation. These pulley systems enable the efficient loading and unloading of cargo vessels, facilitating global trade and logistics. Heavy-duty pulley systems in the shipping and port industry are designed to handle the significant loads associated with container handling.
  • Power Generation Industry: Heavy-duty pulley systems are employed in power plants, particularly in coal-fired or biomass power plants, for fuel handling and ash disposal. Conveyor systems with pulley systems are used to transport coal or biomass fuel from storage areas to the boilers, ensuring a continuous and controlled supply of fuel. Pulley systems are also utilized in ash handling systems to transport and dispose of the ash generated during the combustion process. These pulley systems are designed to handle high loads and operate reliably in demanding power plant environments.

In summary, heavy-duty pulley systems are utilized in various heavy industries such as mining, construction, steel manufacturing, automotive, shipping and ports, and power generation. These systems enable efficient material handling, lifting of heavy loads, and smooth movement of goods, contributing to the productivity and functionality of heavy industrial operations.

heavy duty pulley

In which industries and scenarios are heavy-duty pulleys commonly used?

Heavy-duty pulleys find applications in various industries and scenarios that involve the handling, lifting, and movement of heavy loads. Their robust construction, increased load-bearing capacity, and durability make them suitable for demanding environments where standard pulleys may not be able to meet the requirements. Here are some of the industries and scenarios where heavy-duty pulleys are commonly used:

  • Construction and Building: Heavy-duty pulleys are widely used in the construction industry for lifting and moving heavy materials and equipment. They are employed in scenarios such as crane systems, hoists, and elevators for vertical transportation of construction materials, concrete buckets, and scaffolding systems. Heavy-duty pulleys enable the safe and efficient handling of materials like steel beams, concrete blocks, and construction machinery.
  • Manufacturing and Industrial: In manufacturing and industrial settings, heavy-duty pulleys are utilized in conveyor systems, assembly lines, and material handling equipment. They facilitate the movement of heavy parts, components, and products along production lines, enabling efficient workflows and reducing manual labor. Heavy-duty pulleys are commonly found in industries such as automotive, aerospace, mining, steel, and heavy machinery manufacturing.
  • Mining and Quarrying: The mining and quarrying industries often involve the extraction, transportation, and processing of large quantities of minerals, rocks, and ores. Heavy-duty pulleys are used in conveyor systems to transport these materials over long distances and across rugged terrains. They can handle the substantial weight and harsh operating conditions associated with mining and quarrying operations.
  • Marine and Offshore: Heavy-duty pulleys are employed in marine and offshore industries for various applications. They are used in cranes, winches, and lifting systems on ships and offshore platforms to handle heavy equipment, containers, and supplies. Heavy-duty pulleys are designed to withstand the corrosive effects of saltwater and harsh marine environments, making them suitable for marine and offshore operations.
  • Energy and Power Generation: In the energy and power generation sectors, heavy-duty pulleys are utilized in power plants, dams, and renewable energy installations. They are employed in lifting and hoisting systems for the installation and maintenance of heavy machinery, turbines, and generators. Heavy-duty pulleys play a crucial role in the safe and efficient operation of power generation facilities.
  • Transportation and Logistics: Heavy-duty pulleys are utilized in transportation and logistics applications where the movement and handling of heavy cargo or equipment are involved. They are used in cranes, loading docks, and warehouse operations to facilitate the loading and unloading of heavy shipping containers, machinery, and oversized cargo. Heavy-duty pulleys ensure the safe and efficient transfer of heavy loads within transportation and logistics networks.

These are just a few examples of the industries and scenarios where heavy-duty pulleys are commonly used. Their versatility and ability to handle heavy loads make them valuable components in numerous applications that require robust and reliable material handling and lifting systems.

China Professional Heavy Duty Drive Drum Head Drum Belt Conveyor Idler System for Mining/Drum Pulley   pulley system	China Professional Heavy Duty Drive Drum Head Drum Belt Conveyor Idler System for Mining/Drum Pulley   pulley system
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